PU RIM can be used to provide very large mouldings, in fact the bigger the enclosure the greater the justification for RIM as opposed to regular injection moulding, as the tool cost savings increase as function of the size.
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Rapitypes is a highly resourced manufacturing support company which offers multidisciplinary prototyping, tooling and batch production support to private commercial organisations, academic institutions, the public sector, and startups.
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High quality finishes can be achieved with in-mould coating, especially UV stable decorative finishes. Enclosures which are large and bulky can be moulded in foam materials to reduce weight without sacrificing strength and stiffness.
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From initial ideas generation to the delivery of complete working systems, Rapitypes provides a wide spectrum of supporting activities to clients in automotive, aerospace, marine, defense, industrial, medical, and general products.
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Rapitypes projects have ranged from one-off mobility scooter prototypes and motorcycles, through low volume pilot car runs, to batch volume production vehicles, mainly in the luxury and niche sectors.
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Our vision is to be recognized as the supplier of choice for precision machining solutions and as the employer of choice for those who support a philosophy of lifelong learning and a relentless drive to improve and innovate through new working methods.
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Composites of moulded and machined components provide hybrid solutions that simplify the final assembly or smooth inventory call-offs. Rapitypes can also provide working components and electronic boards and assemblies as part of a bespoke package.
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From initial ideas generation to the delivery of complete working systems, Rapitypes provides a wide spectrum of supporting activities to clients in automotive, aerospace, marine, defence, industrial, medical, and general products.
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We specialise in the prototyping and low-volume manufacture of metal components. Using the latest 3 & 5 axis high speed CNC machining centers and CNC EDM, we can produce highly accurate components in the selected target materials, direct from CAD data.
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Rapitypes, is one of the UK’s leading manufacturers of technical polyurethane RIM production components for the automotive and medical sectors, we have experienced a significant growth in business since 2011.
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We offer special polyurethane RIM formulations to meet UL94 flammability ratings of V-0 and 5VA and resins with elevated temperature resistance (up to 110°C). All our tools are self-supporting so do not require external frames and lifts to operate them.
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Advanced manufacturing support - we provide clients with services from metal fabrication, development models and prototypes, through tool making and rapid prototyping to low volume manufacturing of polymer and PU parts and assemblies.
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A friend recently remarked that Leicester was once an industrial powerhouse. Well, he was right but not just in the past tense. Rapitypes is bucking the trend with its innovative manufacturing techniques and worldwide customer base.
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We have the capacity to create designs from an initial brief or take pre-existing solutions through to production data suitable for volume production. Stress analysis, FEA, design for assembly and assistance with homologation issues are all part of the service we can offer.
Our capabilities, cross-manufacturing technologies, robust material selection, and finishing facilities are all part of our competitive advantage. With us, you can stay ahead of the competition, reduce development time, and become market-ready far sooner.
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Our simplified gauges have been proven to reduce quality control failure rates to almost zero. Cutting labour costs and improving quality control throughout the production process – an improvement which can be replicated across many other sectors outside the automotive industry.
Rotational RIM is a unique process developed at Rapitypes for the manufacture of hollow components such as ducts, pipes, and air-boxes. These can be of complex geometry whilst attachment brackets and fixing details are formed as part of the component.
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Rapitypes has years of experience in developing complex prototypes for the electronics, medical, auto and product design industries, and providing integrated services from CAD design to rig building, RIM PU manufacturing and product assembly.
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Rapitypes - RIM PU parts are the product of a component manufacturing package which is ideally suited to the scale of manufacture encountered in the highly competitive sector of automotive batch manufacture.
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We’ve built, tested, and supplied suites of electronic medical products for use at the POC in a General Practice setting and supplied sub-assemblies for over-the-counter products. Our labs and assembly areas can handle many small batch production projects simultaneously.
Electronic housings and suites of machine cladding components are typical production assignments for Rapitypes, we also provide a full assembly and testing service for complete turnkey projects. http:
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No special FX effect will work convincingly without creative design, robust engineering, and meticulous planning. The Rapitypes design engineering team provides the inspiration as well as the practical grunt to do just this.
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We are often approached by clients with a great idea, but one which is not quite ready for manufacture. Our in-house engineering team can provide DFM services as part of a full engineering support package aimed at optimising the product for manufacture.
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We provide strategies for RF shielding including coatings and mechanical shielding, whilst sealing gaskets, cable glands, mounting feet and vibration insolation features can all be incorporated into the parts directly from the molds.
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Our knowledge and in-depth understanding of the applicable regulations', requirements, materials specifications, development, and scheduling of our clients. We work with clients in pharma, diagnostics, drug delivery medical devices/equipment worldwide.
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Modern production assembly relies on parts and assemblies from disparate manufacturing streams to fit precisely.
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We offer manufacturing options through working prototypes, CNC machining, rapid tooling, and reaction injection moulding. Individual production parts are supplied fully finished or sub assembled with free issue mechanical or electronic components.
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Rapitypes - celebrates St Georges Day #StGeorgesDay
All dragons beware! It could be a challenging day ahead.
Attention to detail and high precision throughout the tooling, moulding, finishing, quality control and shipping processes.
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Rapitypes hosted Korean based Hyundai Motor Group this month to discuss supplying low vol PU parts for development and special customer vehicles. Eom Seungyong said, “It was really helpful to find a way to apply RIM PU” Rapitypes will assist on any level. http://bit.ly/3fg44t3