Advertisement · 728 × 90
#
Hashtag
#DivyaShetty
Advertisement · 728 × 90
Preview
Siddharth Gupta:  Hemp is quickly emerging as a preferred alternative to other fibres The journey of Indian Hempstore began in the Himalayan town of Kasol in 2017, when Siddharth Gupta, Founder, Indian Hempstores, first encountered hemp products being sold in local markets by small artisans. This encounter sparked a deep curiosity about hemp—not just as a raw material, but as a catalyst for sustainable industrial innovation. Intrigued by its versatility, he travelled to Kathmandu, Nepal, where he discovered a more evolved ecosystem around hemp—ranging from textiles to wellness. Inspired by this vision, Gupta became one of the first to import and sell hemp bags on Amazon India, introducing Indian consumers to the idea of wearable sustainability. However, he soon realised the lack of an organised supply chain, domestic awareness, and institutional support around hemp in India. That gap became the genesis of Indian Hempstore. Founded in 2022, Indian Hempstore is India’s first hybrid hemp marketplace, bringing together B2B and B2C ecosystems under one umbrella. The company’s mission is clear: to position hemp as a mainstream industrial crop that can revolutionise textiles, agriculture, health, and the environment. In its early stages, Indian Hempstore was incubated at Runway, the startup incubator of UPES, my alma mater, which provided a strong foundation through mentorship, infrastructure, and entrepreneurial guidance. This early institutional support helped refine its business strategy and accelerate its transition from idea to impact. With deep roots in sustainability, we are not just building a business—we’re cultivating a movement to reimagine India’s textile landscape through indigenous, regenerative, and eco-forward innovation. Hemp, a plant long misunderstood and underutilised, is now being reimagined as a sustainable textile superhero. Grown wildly across India—from the cold altitudes of Himachal to the hot plains of Rajasthan—India is among the top six countries where hemp grows naturally, making it an ideal candidate for scalable, eco-conscious textile production. Hemp yarns and fabrics come with a robust suite of natural advantages. The fibre is naturally pest-resistant, eliminating the need for harmful pesticides, unlike cotton, which consumes large quantities of water and chemicals. In fact, hemp requires 50 per cent less water than cotton, while enriching the soil it grows in through deep roots and regenerative properties. Even more impressive, hemp sequesters twice the amount of CO2 from the atmosphere compared to other crops—making it a powerful tool in the climate fight. Technologically, hemp fabrics are UV-resistant, antibacterial, and thermally insulating, making them suitable for India’s diverse climates. The fibre’s inherent tensile strength ensures longevity, and its unique softening characteristic with every wash enhances comfort over time. In a world where fashion and function must now align with climate responsibility, Gupta in this interview with Divya Shetty says how hemp textiles offer India a once-in-a-generation opportunity to lead the global transition to planet-friendly fabrics. How does Indian Hempstore’s business model ensure both sustainability and scalability in India’s growing hemp market? At Indian Hempstore, our business model is built on a unique hybrid marketplace approach—integrating both online and offline verticals—to drive scalable impact while staying rooted in sustainability. We connect farmers, manufacturers, government bodies, education institutions designers, exporters, and conscious consumers through a single unified digital and offline platform. This allows us to streamline procurement, production, and distribution of hemp-based textiles and products across India and beyond. On the sustainability front, we work directly with local farmers in Uttarakhand, Himachal Pradesh, and Nepal region, helping them transition to certified hemp cultivation with zero-pesticide practices and minimum water usage. Our core mission is not just to sell the product but also to educate people to make India a global leader in this segment, we collaborated with academic institutions like IIT Ropar, IIM Kashipur, Miranda House Delhi University, Lady Shri College for Women Delhi University and UPES Dehradun for R&D in regenerative agriculture and textile innovation, ensuring our product development remains eco-forward and technologically sound. With hemp there are various rules, regulations and compliances which can only be informed or coordinated through government bodies, while working since 2017 we noticed there is a huge policy challenge, hence we strategically established our venture in the hemp capital of India, Dehradun Uttarakhand, where the first hemp policy for India was introduced by Government of Uttarakhand in 2017. We started working with the industrial department, startup Uttarakhand and gradually as industrial advisor with Himachal Government.  From a scalability perspective, our focus is on building India’s first organized hemp supply chain, backed by state support and institutional funding. We’ve signed a ₹1 billion MoU with the Government of Uttarakhand to develop a hemp industry cluster, and we’ve already fulfilled over 2,000 B2C and B2B orders, 2 B2G orders, partnered with 40+ hemp companies, and engaged over 50,000 students and professionals through awareness programs. Our tech-enabled platform, coupled with physical outreach, allows us to serve both traditional textile buyers and modern eco-conscious consumers, creating a strong foundation to scale nationally and tap into global demand. In short, Indian Hempstore is not just creating products—it’s building the future infrastructure of the Indian hemp ecosystem. Could you walk us through your sourcing process—where do you source your hemp from, and how do you ensure ethical and eco-friendly practices? At Indian Hempstore, we believe that true sustainability starts at the root—literally. Our sourcing model is fully traceable, ethical, and eco-conscious, ensuring that every fibre of hemp we use upholds the values of regenerative agriculture and rural empowerment. Working on a beta version of blockchain hemp technology, making sourcing traceable. Our mission is to simplify the trackability both for government and people to make sure ethical practices established for strong industrial culture in India. We primarily source hemp from licensed cultivators, manufacturers and wild-growing regions across Uttarakhand & Himachal Pradesh—states that have historically seen natural cannabis growth across diverse climates. These regions offer ideal agro-ecological conditions for hemp cultivation without requiring chemical inputs. To ensure ethical practices, we work directly with farmers and self-help groups, providing training in sustainable farming techniques, proper retting, fibre extraction, and compliance with government regulations. Our engagement isn’t just transactional—we co-create value by ensuring fair pricing, zero middlemen exploitation, and community development. On the eco-friendly front, all hemp sourced by Indian Hempstore is grown using minimal water, without synthetic fertilizers or pesticides. We closely monitor soil regeneration, biodiversity impact, and carbon absorption, as hemp naturally enriches the soil and captures large amounts of CO₂. This makes our supply chain not only low-impact but climate-positive. We also collaborate with R&D partners and agricultural experts from institutions like IIT Ropar I-Hub to continuously improve post-harvest processes like decortication and fibre softening—making hemp yarns ready for industrial spinning while preserving sustainability standards. In essence, our sourcing isn’t just about raw material—it’s about building a responsible textile ecosystem, where every thread carries a story of nature, ethics, and innovation. How do you see the hemp apparel and accessories segment evolving in India, and what role is Indian Hempstore aiming to play in that future? The hemp apparel and accessories segment in India is on the cusp of a major transformation. As global and domestic consumers grow more conscious about environmental impact, there is a rising demand for natural, durable, and ethically-made fashion. Hemp, with its rich fibre strength, antibacterial properties, and environmental benefits, is quickly emerging as a preferred alternative to cotton, polyester, and even linen. We believe that India, with its natural cannabis biodiversity and textile heritage, is uniquely positioned to lead this revolution. In the coming years, we expect to see hemp enter mainstream fashion, workwear, activewear, luxury eco-fashion, and even smart textiles—powered by innovation in yarn blending, dyeing techniques, and fabric finishing. At Indian Hempstore, our vision is to be at the forefront of this hemp evolution. We’re working to develop high-quality hemp-based fabrics and blends that are not just sustainable but also commercially viable for designers, export houses, and large retailers. Our collaborations with textile engineers and fashion institutions are focused on refining yarn textures, improving colour retention, and scaling production while maintaining sustainability standards. On the accessories front, we’re promoting a zero-waste design ecosystem—creating everything from hemp footwear and bags to wallets and home goods—made by artisans, backed by technology. We’re also enabling young fashion entrepreneurs to access eco-materials and co-create with us through our platform. As India moves toward becoming a global textile sustainability hub, Indian Hempstore aims to serve as a central force—bridging tradition with technology, grassroots supply with global demand, and fashion with climate action What challenges have you encountered in promoting hemp-based fashion in India, and how are you addressing consumer awareness and regulatory hurdles? Promoting hemp-based fashion in India comes with a unique set of challenges—cultural, regulatory, and informational. One of the biggest hurdles we’ve faced is the widespread misconception between industrial hemp and narcotic cannabis. Despite being a legally distinct and non-psychoactive crop, hemp still suffers from outdated stigma and confusion, slowing policy support, investor confidence, and public acceptance. From a regulatory standpoint, India is still in the early stages of framing structured guidelines for hemp cultivation, processing, and commercialization. Licensing systems vary by state, and lack of a unified national framework delays supply chain development and restricts scalability. On the consumer side, awareness has been limited. Many customers are unfamiliar with hemp’s textile properties—its durability, breathability, antibacterial nature, and eco-advantages over cotton and synthetics. There’s also a perception that sustainable fashion is either too niche or too expensive, which we aim to change. With increasing global interest in sustainable fashion, how is Indian Hempstore positioning itself in international markets, and do you have plans to expand globally? As the global fashion industry pivots toward sustainable fibres and ethical sourcing, Indian Hempstore is strategically positioning itself as a global supplier and innovation partner for hemp-based textiles and products. With rising international demand for eco-conscious alternatives to cotton and synthetics, India’s indigenous hemp—when processed and branded right—has the potential to lead the next textile revolution. We’ve already begun laying the foundation for global expansion. Indian Hempstore recently represented Uttarakhand and India at SLUSH 2024 in Finland, one of the world’s most prestigious startup platforms. There, we formed partnerships with two leading European hemp companies, who together operate over 140 stores across Europe. These collaborations are opening doors for joint product development, cross-border retail, and supply chain integration. Our international strategy includes: * Export-Ready Product Development: We’re working on high-grade hemp yarns, woven and knitted fabrics, and blend innovations suitable for European, North American, and Japanese fashion markets. * Global B2B Marketplace Integration: Our platform is being scaled to support international B2B transactions, enabling global buyers to source verified, ethically made Indian hemp textiles. * Compliance and Certifications: We’re aligning our production processes with global textile standards—such as GOTS, Fair Trade, and OEKO-TEX—to meet international buyer requirements. * Storytelling Through Origin: International consumers are increasingly driven by stories of authenticity. Our products emphasize “Himalayan Hemp” as a mark of purity, resilience, and sustainability, giving us a unique identity in the global market. Yes, we absolutely have plans to expand globally—not just as an exporter, but as an ambassador of India’s sustainable textile legacy. We envision Indian Hempstore as the “FabIndia of Hemp”, connecting traditional wisdom with contemporary global fashion values. The post Siddharth Gupta:  Hemp is quickly emerging as a preferred alternative to other fibres appeared first on Indian Textile Journal.

#InterviewsOpinions #DivyaShetty

0 0 0 0
Preview
Paresh Dattani: Don’t worry, succession is already taken care of here Sanathan Textiles is one of the leading yarn manufacturers in India, operating across three key segments: polyester filament yarns, 100 per cent cotton yarns, and yarns for technical textiles. With this diverse product portfolio, the company caters to a wide range of applications and end uses. Their yarns are used in suiting, shirting, garments, sarees, and dress materials. Sanathan Textiles also produces yarns for sportswear, gym wear, and home textiles—supplying materials for bath mats, towels, curtains, cushions, carpets, and more. Additionally, they manufacture yarns for backpacks, soft luggage fabrics, seat belts, car roofing, car upholstery, parachute fabrics, shoe uppers, flex fabrics used in advertising hoardings, and other technical applications. Currently, their polyester filament yarn division contributes approximately 77 per cent of the total revenue, with an annual production capacity of around 200,000 tonne. The cotton yarn segment operates at a capacity of 132,000 spindles, producing about 14,000 tonne per annum. The technical textile yarn segment accounts for about 5 per cent of their business, with an annual production of roughly 9,000 tonne. In this exclusive interview, Paresh Dattani, MD and Chairman, and Sammir Dattani, Director, Sanathan Textiles, share with Divya Shetty their future vision and the breadth of solutions offered across textile segments. The company has introduced innovative products like S-Flex, which combines polyester’s benefits with exceptional stretch, eliminating the need for spandex. Could you elaborate on the R&D process behind such innovations and their impact on the market? Sammir Dattani: Stretch yarns are a very exciting space. If you notice, most of the apparel and garments we wear—high-street clothes from brands like Zara, H&M, Pantaloons, or Westside—now have a certain amount of stretch. There are many advantages to this. It gives the wearer comfort of motion and movement, better shape and fit, and shape retention after washing and wearing. Because of these benefits, many brands are now using stretch fabrics. We started making stretch yarns a couple of years ago by adding Lycra or spandex to our yarns. This allows the fabric manufacturer to skip additional processing—they can simply buy stretch yarns and create blended fabrics as needed. With time and innovation, we recently launched our product S-Flex, a self-stretch, four-way stretch polyester filament yarn. Here, we don’t add any spandex. By modifying the properties of the polyester filament yarn itself, we achieve four-way stretch. This makes the fabric stretchable, lighter, easier to process, and more cost-effective, since no new elements like spandex are added. This product was developed in collaboration with our customers and through global R&D insights. We constantly track trends to understand where fashion is heading. In many ways, fashion starts with yarns—the beginning of the textile chain. What we make goes into garments, suiting, shirting, etc., so we must stay aligned with what customers and brands want. We produce a wide range of coloured yarns using dope-dyed technology. Now we also offer coloured stretch yarns, adding value for our customers. We make anti-wicking, moisture-management yarns for sportswear, and now we offer those in stretch variants too—with colour. This eliminates conventional dyeing, adds comfort and performance features, and helps reduce water pollution and carbon footprint by eliminating extra processes. Sanathan Textiles caters to various segments within technical textiles, including agrotextiles, geotextiles, and indutech. How does the company address the unique demands of these diverse applications? Sammir: Technical textiles is a very exciting space. It’s one of our youngest divisions, started in 2017. There is a lot of push from the government for technical textiles because this segment has tremendous growth potential in India. We are quite new to it, and India as a country is also relatively new in the technical textiles space. Over the coming years, reports suggest that the technical textile segment is expected to grow at a CAGR of 15 to 17 per cent. There are only a handful of yarn manufacturers in this segment. While many companies are involved in making fabrics and applications for technical textiles, very few focus on yarn manufacturing. We make different types of yarns for technical textiles. Our yarns are used to produce geogrid fabric for road and dam construction, conveyor belts, safety slings, deep sea fishing nets, marine ropes, seat belt fabrics, and airbag fabrics. These are some of the major industrial applications. There are also high-end applications such as premium luggage fabrics, outdoor awning fabrics, fire-retardant suits, and bulletproof jacket fabrics. These are the different types of applications in the technical textile segment for our products. With the upcoming greenfield project in Punjab set to double the Polyester Filament Yarn capacity, how does Sanathan plan to meet the rising demand in the textile industry? Sammir: Our current capacity is fully utilised. We run our facility 365 days, 24/7, so we are fully sweating our assets. It was time for us to grow because the financials of the company are healthy. India is growing — it’s a fast-growing market with fast-growing demand. So we decided it was time for Sanathan also to grow. Looking at the demand, and since we are fully sold out and our capacity is fully optimised and utilised, we decided what we should do next. Historically, we have periodically grown all three of our yarn businesses — polyester filament, cotton, and technical — one after the other, to ensure consistent company-level growth without putting too much pressure on any one segment. So, we decided to grow our polyester filament yarn segment. Currently, we make two lakh tonne per annum. When we were analysing the data and deciding the next steps, we saw huge growth in the last four to five years in North India. Today, the polyester filament yarn industry is about a 4.5 million ton market in India, and around 1 million tonne is consumed in North India, which is a growing market. There is no local supplier for this product today — everything is made on the western side of India, between Silvassa and Gujarat. We already have customers in North India who we’ve been supplying to for more than 10 to 12 years. So, we are in the process of setting up a greenfield expansion in Punjab, to be closer to our North Indian customers — mainly in Delhi NCR, Panipat, Ludhiana, and Amritsar. These are the key textile regions in North India that consume polyester filament yarn. We are setting up a new capacity that will begin operations around end of May or June 2025. The entire capacity is designed to produce 3,50,000 tonne of polyester filament yarn. It’s a fully integrated facility. Inputs will be raw materials like petrochemicals, PTA, and energy. We will integrate polymerisation to make our own base POY and FDY, then convert it into texturised yarns. We will offer a wide variety of products based on market demand and customer needs, supplying different end-user applications. In the first phase, we will produce 2,50,000 tonne, and in the second phase, we will add another 1,00,000 tonne. The entire project is planned for 3,50,000 tonne. We will more than double our current yarn capacity — from two lakh to five and a half lakh tonne eventually. Currently, all three yarn businesses are located in Silvassa. This is a bigger project, and we are entering a new region. By going closer to the customer, we aim to become their preferred supplier. What is your perspective on its current state of the Indian Textile industry, and how is Sanathan Textiles positioning itself to adapt and thrive? Sammir: Textile has been a very age-old industry of India. Even at a global level, India is known for its textiles around the world. So definitely, we have ample scope for growth in the coming years. Domestic consumption is growing rapidly because we have the youngest and the largest population. Even internationally, with the kind of tariff trade wars and the Bangladesh disturbance, the Indian textile industry has a great opportunity to increase its market share globally. What initiatives has Sanathan Textiles undertaken to ensure environmentally conscious production processes? Paresh Dattani: We have done ZLD (Zero Liquid Discharge) in terms of wastewater in Silvasa right now. We have a lot of ISO certifications to ensure sustainability. The packaging is all GRS certified, so Global Recycled Standards are certified. No liquid discharge is happening. Whatever water is used is treated inside the plant and consumed within the plant for gardening purposes and other uses. When we talk about Punjab, we will not be using gas for heating, but rice husk. That is a very key milestone in terms of sustainability for us in Punjab. We are negotiating a contract with a very big company. They’re a listed company and the largest supplier of agricultural waste in the country. We are in talks, and by next week, we should finalise that with them. What impact do you anticipate from Trump’s revised tariff rates on your business operations? Paresh: In the next two, two and a half years, we already have a plan laid out, because we are doing this capex, this polymerisation plant. We are also adding a cotton yarn unit which is going to adding about 50 per cent capacity to our existing cotton units, our yarns for technical textile, which we add about 9000 tonne per annum, We are doubling that capacity. So this is already planned out. This is already laid out. It is there in. The thing besides that, we are also having a moving ahead in post that we need to add value further in. So the next step would be more than just adding capacity. We want to add, add products where we charge for the value to our product. So that’s what we are working on, which will be exuding, probably in the next couple of months. What key strategies or philosophies have driven Sanathan Textiles’ journey from legacy to leadership? Paresh: Traditional industries often face the problem of lack of succession. Most younger kids don’t want to get into industries like textiles, chemicals, etc. That’s why I say textile companies particularly face this issue. I always tell my investors, ‘Don’t worry, succession is already taken care of here.’ The post Paresh Dattani: Don’t worry, succession is already taken care of here appeared first on Indian Textile Journal.

#InterviewsOpinions #DivyaShetty

0 0 0 0
Preview
Parika Rawal: Technology is redefining the future of denim MADAME is a western-wear women’s fashion brand that offers the young fashion-conscious woman. Owned by Jain Amar, the brand provides fast fashion for young women across three continents through EBOs, Store-in-Store Outlets, an official ecommerce website and other online marketplaces. Madame engages over 2,50,000 women every week, across 500 retail touch points, including 150 Exclusive Branded Outlets (EBOs), Large Format Stores (LFS), and other leading Retail Outlets. Parika Rawal, Design Head, MADAME, shares insights with Divya Shetty on the latest trends shaping the denim industry and how MADAME is leveraging these trends to stay ahead in the market. How would you describe the current state of the denim industry in India and globally? What major shifts have you observed post-pandemic? The denim industry, both in India and globally, is experiencing a dynamic transformation. Post-pandemic, there’s been a significant resurgence in demand, driven by consumers prioritizing comfort, durability, and versatility. In India, denim is no longer restricted to casual wear—it’s being adopted across segments, from office wear to occasion wear, reflecting a shift in consumer mindsets. Globally, the industry is leaning into sustainability and tech-integrated design. The rise of athleisure and the blending of performance with fashion have also reshaped denim consumption patterns. Is Indian denim today at par with international quality standards in terms of performance, finish, and innovation? How does Madame ensure global competitiveness? Absolutely. Indian denim has evolved remarkably and is now recognized globally for its quality, innovation, and finish. At Madame, we maintain global competitiveness through a sharp focus on R&D, fabric innovation, and stringent quality controls. We collaborate with leading denim mills and incorporate the latest international trends in design and wash techniques to ensure our offerings align with global standards. Regular benchmarking and consumer feedback loops further enable us to stay ahead. What are some of the latest trends you’re seeing in denim—be it in fabric finishes, blends, or consumer preferences? The market is witnessing a strong shift toward comfort-driven denim—stretchable, breathable, and lightweight fabrics are in high demand. There’s also a growing preference for vintage washes, raw and clean finishes, and gender-fluid styles. Sustainable blends like organic cotton, Tencel, and recycled fibres are becoming mainstream. From a silhouette perspective, flared jeans, relaxed fits, and high-rise styles are making a strong comeback, especially among younger consumers. Could you highlight some of Madame’s recent innovations in denim that cater to evolving fashion or functional needs? Madame’s denim collection is designed to meet the modern woman’s need for style, comfort, and versatility. Our recent innovations include denim with enhanced stretch and recovery for all-day wear, moisture-wicking properties for warmer climates, and stain-resistant finishes for better functionality. We’ve also introduced denim styles with detachable and modular elements—giving wearers more ways to personalize their looks. Fashion-forward cuts, such as asymmetrical waistbands and two-tone panels, are helping us redefine everyday denim wear. Sustainability is now a key focus across the textile value chain. What sustainable practices or eco-friendly processes has Madame adopted in denim manufacturing? Sustainability is at the core of our denim strategy. Madame actively uses eco-friendly fabrics like Better Cotton Initiative (BCI) certified cotton and recycled materials in our denim line. We are integrating water-saving dyeing and washing technologies and are working with partners who follow zero-liquid discharge practices. Furthermore, we are gradually shifting towards digital sampling and pattern-making to reduce fabric waste in the design process. What role do you see technology and automation playing in the future of denim production, and how is Madame gearing up for that transformation? Technology is redefining the future of denim—from automated cutting to AI-driven trend forecasting and inventory management. Madame is investing in automation for precision and efficiency in manufacturing while also exploring advanced fabric technology that enhances wearability. Our digital transformation roadmap includes adopting PLM (Product Lifecycle Management) systems and AI-powered analytics to streamline design, sourcing, and production processes. What are the company’s future plans in terms of capacity expansion, product diversification, or exploring new export markets? We are on a strong growth trajectory. Our plans include expanding denim production capacity to cater to rising domestic demand and venturing into select international markets where contemporary Indian fashion is gaining traction. On the product front, we aim to diversify our denim range with fashion-forward silhouettes and multi-functional pieces that reflect global trends while staying rooted in Indian sensibilities. Additionally, Madame is building a stronger D2C presence through madameonline.com and exploring collaborative capsule collections with influencers and designers. The post Parika Rawal: Technology is redefining the future of denim appeared first on Indian Textile Journal.

#InterviewsOpinions #DivyaShetty

0 0 0 0
Preview
Fritz Legler: Automation ensures the production of quality materials at reduced time and cost Stäubli provides technological solutions with four dedicated Divisions: Electrical Connectors, Fluid Connectors, Robotics and Textile. They serve customers who want to increase their productivity in many industrial sectors worldwide.Fritz Legler, Global Head of Marketing and Sales WPS for Textiles and Textile Divisional Marketing Officer, Staubli AG, Switzerland, discusses with Divya Shetty the significance of integrating automation in the textile machinery industry and how his company is implementing it. Given the current uncertainty of the Indian textile industry and global industry in general, how can automation help mitigate this challenge? The global textile industry, including India, faces multiple supply chain challenges. Irregular market demands make it difficult for weaving mills to maintain stable fabric production year-round. Rising energy prices and per-unit costs, along with increasing raw material prices, exacerbate these issues. Consequently, Indian weaving mills struggle with limited productivity, inefficiencies, and reduced manpower, hindering their ability to meet market demands. From weaving preparation, frame and Jacquard weaving, to carpet and technical weaving, Stäubli offers innovative machinery systems and solutions that ensure precise and high-quality textile production. These machines help weavers improve workflows and control production costs, enabling them to stay competitive in the textile market.  How does automation help in increasing the productivity and reducing the losses? How is your company benefitting with the automation? Automation ensures the production of quality materials at reduced time and cost due to its adaptation that makes machines function in line with the users’ needs. At Stäubli, our expertise revolves around easing the challenges of every customer. By inserting automation in our solutions, our customers have been able to reduce operational costs by minimizing errors and waste. Our SAFIR PRO automatic drawing-in machines provide our clients with very high and error-free drawing-in rates, quick and easy style changes without tampering with the quality of their products. Thanks to the TIEPRO warp-tying machines quality warp beams and perfectly tied warp threads are achieved ensuring improved and reduced manual operations during the weaving process.  What challenges exist in integrating automation into textile manufacturing? Do challenges such as a shortage of skilled labour, MSMS’s limited expenditure, and rising plant maintenance costs contribute to the challenges? Integrating automation into textile manufacturing presents several challenges, including high initial investments, technical complexity, and the need for customization and adaptability of new machines. The rising demand to reduce production costs in all areas contributes to these challenges. Therefore, weaving mills should invest in reliable and operator-friendly machines like Stäubli TIEPRO warp-tying machines, which help reduce costs and achieve long-term objectives. The TIEPRO offers fast and efficient warp tying with minimal operator intervention, making it ideal for manufacturers facing a shortage of skilled labor.  How is Industry 4.0 (like AI, IoT networks, robotics, etc.) changing the landscape of textile manufacturing? Industry 4.0 is an advanced technology that responds to the present demands of textile manufacturing. This advancement is game changer as we can now manufacture efficient, durable and intelligent weaving machines granting easy access to optimized yarn handling, real-time data analysis and predictive maintenance of machines. The MyStäubli customer portal is equipped with Industry 4.0 solutions that provide customers with these advantages. Customers have easy access to maintenance records, training materials, and support services, ensuring effective equipment management and minimized downtime. Thank to this, rising challenges in the textile manufacturing sectors can be easily addressed at an optimal rate.   Lastly, what are the future trends in automation in textile industry? Automation in the textile industry is fast advancing with multiple trends such as AI-driven weaving systems, and sustainable manufacturing of textiles. AI powered systems allow for real-time consumer data analysis, predictive maintenance, as well as trends prediction and preferences, enabling manufacturers to produce customized and personalized products more cost-efficiently. Stäubli has set a new generation yarn management standard with its SAFIR PRO automatic drawing-in machines. Equipped with Active Warp Control 2.0, they ensure optical, non-contact recognition and measurement of yarn properties to produce innovative, outstanding and unique designs. These advancements will contribute to the improved manufacturing of high-quality fabrics and the easy maintenance of machines, both of which are crucial for the future that the textile industry aims to achieve.  NEWS SNIPPET Technosport unveils Duracool+ Technology with KARL MAYER & A.T.E. at open house Technosport, a leading Indian activewear brand, recently hosted a successful open house event at its Perundurai mega-facility in collaboration with Karl Mayer and A.T.E. TechnoSport is committed to delivering high-quality, accessible apparel while prioritising sustainability and global recognition. To further this mission and expand its market reach, Technosport has recently invested in cutting-edge Karl Mayer HKS-3M Tricot warp knitting machines. Karl Mayer is proud to recognise Technosport as the first customer in South India to leverage tricot machines for active and sportswear production. Over 100 industry professionals from Tirupur, Erode, Coimbatore, and other regions attended the event Attendees witnessed live demonstrations of three HKS 3M machines, coupled with a DS-Warper, showcasing the production of specialised warp-knitted fabrics for active and sportswear. The event featured a welcome address by Navin Agrawal from A.T.E., followed by an insightful presentation on warp knitting technology by Mark Smith. Franseska Guth and the A.T.E. sales team further engaged the audience with displays of warp-knitted fabric samples and finished garments. The open house culminated in a dynamic demonstration of all three machines operating at speeds up to 2800, producing fabrics for activewear. Talking about the significance of the event, Sunil Jhunjhunwala, Co-founder of Technosport commented, “We are very proud to partner with Karl Mayer and bring such technology to India. Given the growing demand for synthetic materials in both domestic and export markets, we expect interest in warp knitting technology to gain significant momentum in the next few years. By partnering with A.T.E. and Karl Mayer and hosting such events, we hope to further solidify that interest.” This strategic partnership with Karl Mayer Germany has enabled Technosport to launch its innovative ‘DuraCool+’ warp-knitting technology, utilising Karl Mayer HKS-3M machines. Building on this advancement, Technosport plans to introduce versatile, functional, and durable all-day pants, combining the robustness of woven trousers with the comfort and flexibility of knitwear. Mark Smith, Deputy Vice President of Karl Mayer stated, “We extend our sincere appreciation to Sunil Jhunjhunwala and the entire Technosport team for their invaluable support in making this Open House a resounding success. We also commend the A.T.E. Coimbatore team for their dedicated efforts in organising and executing this impactful event. We hope to conduct more such events in the future to expand warp knitting capabilities in India” By embracing cutting-edge technology and focusing on sustainability, Technosport is poised to redefine the standards of activewear globally. As the brand continues to expand its market reach and product offerings, it remains committed to making high-quality sportswear accessible to everyone, inspiring a healthier and more active lifestyle for all. The post Fritz Legler: Automation ensures the production of quality materials at reduced time and cost appeared first on Indian Textile Journal.

#InterviewsOpinions #DivyaShetty

0 0 0 0